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Ford F-150Ford''s F-150 is the auto industry''s Goliath. This light-duty, full-size pickup accounted for 22.5-percent of Ford''s U.S. sales volume last year. Three plants work overtime fulfilling demand for what amounts to the planet''s most prolific single-nameplate platform. It has out-sold competitive pickups for a quarter century and topped the overall U.S. sales charts since 1982. The new F-150 arrives this summer with the daunting responsibility of pulling the Ford Motor Co. out of the ditch, onto the road to financial recovery.

Nissan put its thinking cap on to create a few new twists in pickup-bed leer design. One is the first factory-installed bedliner. A $20-million automated station at Nissan''s new Canton, Miss., manufacturing plant sprays a resin compound to a thickness of 1 mm (sides) or 2 mm (bottom) to guard against dents and scratches. The only downsides are a weight addition of 33 pounds (which is somewhat heavier than the slip-in alternative) and the elimination of a lucrative profit center for dealers.A nifty bedside storage bin occupies what is normally dead space behind the driver''s side rear wheel. Double weather seals and a key lock on the hinge-down door keep loose items such as towing gear and jumper cables dry and secure.

The added muscle was obtained with numerous changes to the top end. According to Kapp, new cylinder head castings feature re-shaped intake ports that provide more charge tumble and swirl, without giving up maximum truck airflow. The powder metal valve seats are re-angled, and the exhaust valve heads are 1mm larger. Cam timing is "slightly more aggressive -- there''s more area under the curve," Kapp notes.Feeding the new heads is a revised intake manifold. The two-section (aluminum and plastic composite) manifold''s communication valve, which connected the primary and secondary plenums on the ''98 manifold, has been effectively left in the closed position for ''99. This change was key to unlocking the area under the two torque peaks (see graph), says Kapp.

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